Well...suzuri-bako is finally finished. Refreshing the old door with a new box.
The project was quite challenging in one respect - trying to match the color, grain, finish, and most of all the age of the original door. My wife is not a fan of the "distressed" aesthetic so trying to match the age (tone, damage, repairs, finish, etc) without it looking like it fell off of the back of a truck was challenging. In addition, the original door was not square so the box had to be slightly out of square. It's way easier to make something perfect than to make it look legitimately old.
To match the color and grain I used cherry veneer with solid cherry facings. The drawers are a complimentary birdseye maple veneer with solid maple edging. Maple ply for the sides and bottom. All of the hardware was made from patinated copper, embossed with "flowers" with the single exception of the top handle (an original cast iron handle purveyed from ebay). I think I matched the iron look fairly well. The construction was traditional with large lapped tenons and dowel pins on the "ears." The whole box was sealed with shellac followed by a thin coat of satin lacquer, sanded to take some of the shine off.
John C.
p.s. the color of the box matches the door much better in person than in the pics.